Guangshu Electrical Technology Co., Ltd
new new

new

Home >  new > 

300W DC-DC switching power supply for telecom base stations

Time:2025-12-03 Views:0

  I. Core Working Principle

  Dual-Core Architecture: High-Efficiency Conversion + Reliability Control: Integrates a PWM-based conversion module (pulse width modulation circuit + synchronous rectification) with a multi-layer protection system. The conversion module transforms input DC voltage (20-36V or 36-72V, two mainstream ranges ) into stable output (12V/24V/48V) with ≥80% efficiency , while the control system monitors voltage/current in real time. All processing runs on edge computing to reduce latency, critical for base station real-time operation.

  Base Station Adaptation Logic: Optimizes for harsh telecom environments—adopts fanless convection cooling (avoids dust accumulation in remote stations) and wide operating temperature design (-20℃~60℃ ) to withstand extreme weather. The system prioritizes continuous operation: auto-recovers from overload/short-circuit faults (hiccup mode) without manual intervention.

  Space-Saving Integration: Compact layout (215×115×50mm max ) fits standard base station equipment racks, with lightweight design (1200g/unit) for easy installation in tower-mounted or cabinet-based stations.

  II. Key Features (Telecom Base Station-Optimized)

  1. High-Performance Electrical Specifications

  Precise Voltage Regulation:

  Output Accuracy: ±1.0%~±2.0% (48V models reach ±1.0% ), meeting YD/T 733-94 telecom standards .

  Low Ripple & Noise: ≤200mV peak-to-peak for 24V/48V outputs (critical for signal transmission stability ).

  Wide Input Range: Dual versions cover 20-36V (B-type) and 36-72V (C-type) to adapt to different regional power grids.

  Energy Efficiency:

  Conversion Efficiency: 80%~84% (48V models peak at 84% ), exceeding the 75% minimum requirement for high-voltage outputs .

  Low Standby Loss: <0.5W when idle, compliant with telecom energy-saving policies.

  2. Telecom-Grade Protection & Durability

  Multi-Layer Fault Protection:

  Overload: 105%~150% rated current triggers hiccup mode (auto-recover).

  Short Circuit: Long-term protection with automatic reset after fault removal.

  Over Power: 120%~135% load cutoff to prevent component burnout .

  Isolation Protection: 1.5KVAC (input-output) and 2.0KVAC (input-ground) withstand voltage .

  Environmental Resilience:

  Temperature Adaptation: Operates at -20℃~60℃ (stores at -40℃~85℃) for desert/mountainous base stations.

  Humidity Resistance: 20%~90% RH (non-condensing) to handle coastal high-humidity environments.

  Long Lifespan: 100,000+ hours MTBF (MIL-HDBK-217F standard ) with anti-aging electrolytic capacitors.

  3. Maintenance-Friendly Design

  Fanless Operation: Convection cooling eliminates mechanical failure risks (ideal for unmanned remote stations ).

  Visual Status Indicators: LED lights for power-on, overload, and fault states (simplifies on-site troubleshooting).

  Standardized Interfaces: Compatible with 35mm DIN rails and terminal block connections (matches base station equipment norms).

  4. Compliance & Certification

  Industry Standards: Meets YD/T 733-94 (China telecom module power supply standard ) and LVD design requirements.

  Safety Certifications: TUV EN62368-1 certified , compliant with global telecom equipment safety regulations.

  III. Recommended 300W DC-DC Power Supplies

  SD-300 Series (All-Round Telecom Grade):

  Core Highlights: 3 output voltages (12V/24V/48V), dual input ranges (20-36V/36-72V), 80%+ efficiency, fanless cooling, 3-year warranty .

  Ideal For: Standard macro base stations and indoor distributed systems; fits most telecom scenarios.

  Key Specs: 215×115×50mm, 1200g, MTBF >100,000hrs, -20℃~60℃ operating temp, IP20 protection.

  GaN-Based High-Density Model (Efficient Premium):

  Core Highlights: Gallium Nitride (GaN) power ICs, 94%+ efficiency , 700kHz switching frequency, 1W/cc power density (300cc size).

  Ideal For: Space-constrained small-cell base stations and 5G dense deployment scenarios.

  Key Specs: 180×100×45mm, 1000g, totem-pole PFC topology, TUV/UL certified.

  Economy Basic Model (Cost-Effective):

  Core Highlights: 48V fixed output, 36-72V input, 82% efficiency, basic protection (overcurrent/short circuit), 2-year warranty.

  Ideal For: Rural remote base stations and budget-sensitive projects.

  Key Specs: 200×110×48mm, 1100g, free air convection cooling, YD/T 733-94 compliant.

  IV. Purchasing & Usage Guidelines

  1. Selection Criteria (By Base Station Scenario)

  By Environment:

  Extreme Climate (Desert/Mountain): SD-300 Series (-20℃~60℃ wide temp range).

  Urban Small Cells: GaN-Based Model (high power density, space-saving).

  Rural Areas: Economy Basic Model (cost-effective, reliable core functions).

  By Electrical Requirements:

  48V Equipment (mainstream base station equipment): SD-300B-48 (84% efficiency, ±1.0% accuracy ).

  Low-Voltage Loads (12V sensors): SD-300C-12 (25A high current output).

  By Compliance Needs:

  Global Deployment: GaN-Based Model (TUV/UL dual certification).

  China Domestic Use: SD-300 Series (YD/T 733-94 compliant).

  2. Installation & Maintenance Tips

  Pre-Deployment Preparation:

  Input Voltage Matching: Select B-type (20-36V) or C-type (36-72V) based on base station power distribution system .

  Heat Dissipation Check: Ensure 5cm clearance around the power supply for convection cooling (critical for fanless models).

  Routine Maintenance:

  Monthly: Inspect LED indicators and clean dust from ventilation grilles (prevents overheating).

  Quarterly: Verify output voltage stability (use multimeter to check deviation ≤±1%).

  Fault Handling:

  Overload Hiccup: Reduce load to ≤100% rated current—unit auto-recovers within 3s.

  No Output: Check input voltage (must be within 20-36V/36-72V range) and power connections.

  3. Pitfall Avoidance (Telecom-Specific Risks)

  Efficiency Verification:

  Reject models claiming "80% efficiency" without load-specific data—test 100% load (300W) to confirm actual efficiency ≥80% .

  Avoid silicon-based models with <75% efficiency (violates telecom energy standards).

  Reliability Checks:

  Verify MTBF: Request manufacturer’s MIL-HDBK-217F test report (must exceed 100,000hrs).

  Test Protection Functions: Simulate short circuit (output terminals) to ensure auto-recovery (no permanent damage).

  Compliance Validation:

  Check Certifications: Demand YD/T 733-94 test report (for China) and TUV EN62368-1 certificate (for global use).

  Reject "generic industrial power supplies"—telecom-grade models require dedicated electromagnetic compatibility (EMC) design for signal interference prevention.

Read recommendations:

65W Universal 4-pin Switching power supply

Switching power supply suppliers

180W desk Switching power supply

13.5V wall plug power unit with multiple output ports

PD100W Interchangeable CHARGER Customizde