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300W open frame switching power supply with built-in cooling fan

Time:2025-12-03 Views:0

  I. Core Working Principle (Server-Specific Reliability Focus)

  Multi-Output Regulation Architecture: Integrates a primary AC-DC conversion stage (90-264VAC universal input, active PFC with PF≥0.95) and secondary DC-DC buck modules to deliver stable multi-output voltages (typically +12V, +5V, +3.3V—compliant with ATX 12V 2.52 or EPS 12V 2.92 server standards). The +12V rail (main load for CPUs/GPUs) supports up to 20A current, while +5V (+3A) and +3.3V (+2A) power peripheral components (HDDs, RAM, controllers). A shared current-sharing circuit ensures balanced load distribution across rails, critical for 7x24 server operation.

  Server-Grade Resilience Design: Adopts dual-layer protection (over-voltage/over-current/short-circuit/over-temperature) with auto-recovery for transient faults (e.g., sudden HDD spin-up). The thermal design uses a 120mm smart temperature-controlled fan (PWM-controlled) that adjusts speed based on load (0dB at <30% load, 35dB max at 100% load), balancing cooling efficiency and noise for data center environments.

  Space-Efficient Integration: Compact 1U (43.7×150×86mm) or 2U form factors fit standard 19-inch server racks, with redundant power supply (RPS) compatibility for critical server clusters (e.g., 2+1 redundancy).

  II. Key Features (Optimized for Server Applications)

  1. Multi-Output Specifications (ATX/EPS Compliant)

  Voltage Rails & Load Capacity:

  +12V Rail: 20A (240W), supports CPU/GPU power demands (80% of total 300W capacity—aligned with server power distribution norms).

  +5V Rail: 3A (15W) + +3.3V Rail: 2A (6.6W), powers low-voltage peripherals (SATA drives, PCIe cards).

  Cross-Load Regulation: ±2% deviation across all rails (even at 10%-100% variable load), preventing data corruption from voltage fluctuations.

  Efficiency & Energy Savings:

  80 PLUS Bronze certification (≥85% efficiency at 50%-100% load), reducing server energy consumption and heat output (critical for dense data centers).

  Low standby power: <0.5W (meets EU ErP Directive for server energy efficiency).

  2. Server-Grade Reliability & Durability

  Long-Term Stability:

  MTBF (Mean Time Between Failures): >100,000 hours (per MIL-HDBK-217F at 25℃), using 105℃ long-life electrolytic capacitors and military-grade MOSFETs.

  Vibration/Shock Resistance: Withstands 5-500Hz/1.5G vibration (X/Y/Z axes) and 50G shock (per IEC 60068-2-27), suitable for rack-mounted server transport and operation.

  Redundancy Support:

  Optional 1+1 or 2+1 redundancy interfaces (compatible with server RPS controllers), enabling automatic failover if one power supply malfunctions.

  3. Data Center-Friendly Design

  Low-Noise Operation: PWM fan with 0dB mode (load <30%)—avoids noise pollution in quiet server rooms.

  Remote Monitoring: Built-in IPMI (Intelligent Platform Management Interface) support via RS485 or USB, enabling remote tracking of voltage, current, and temperature (critical for unmanned data centers).

  Certifications:

  Safety: UL 60950-1, EN 60950-1, GB 4943.1 (server equipment safety standards).

  EMC: EN 55032 Class B, FCC Part 15 Class B (minimizes interference with server network signals).

  III. Recommended 300W Multi-Output Server Power Supplies

  ServerPro 300-ATX (Standard Rack-Mount):

  Core Highlights: ATX 12V 2.52 compliant (+12V/20A, +5V/3A, +3.3V/2A), 80 PLUS Bronze, 1U form factor, IPMI monitoring, 3-year warranty.

  Ideal For: Single-socket rack servers (e.g., file servers, small-scale application servers) in SMB data centers.

  Key Specs: 43.7×150×86mm, 750g, MTBF >100,000hrs, 90-264VAC input, PWM fan (0-35dB), IP20 protection.

  RedunPro 300-EPS (Redundant Configuration):

  Core Highlights: EPS 12V 2.92 compliant, 1+1 redundancy support, 80 PLUS Silver (≥89% efficiency at 50% load), hot-swappable design, 5-year warranty.

  Ideal For: Critical servers (e.g., database servers, virtualization hosts) requiring zero downtime.

  Key Specs: 43.7×190×86mm, 900g, remote fault alert (dry contact), -10℃~60℃ operating temp, UL 60950-1/EN 60950-1 certified.

  CompactPro 300-Tower (Tower Server):

  Core Highlights: Compact tower form factor, multi-output (+12V/18A, +5V/4A, +3.3V/3A), silent fan (28dB max), basic protections, 2-year warranty.

  Ideal For: Tower servers (e.g., on-premises small business servers) with space constraints.

  Key Specs: 100×150×60mm, 650g, 85-265VAC input, 82% efficiency, no remote monitoring (cost-effective).

  IV. Purchasing & Usage Guidelines

  1. Selection Criteria (By Server Scenario)

  By Server Type:

  Rack-Mount Servers: ServerPro 300-ATX (1U) or RedunPro 300-EPS (redundant 1U).

  Tower Servers: CompactPro 300-Tower (space-saving design).

  Critical Servers (Zero Downtime): RedunPro 300-EPS (1+1 redundancy + hot-swap).

  By Load Demand:

  High CPU/GPU Load: Prioritize +12V rail capacity (≥20A, e.g., ServerPro 300-ATX).

  Multiple Peripherals: Choose higher +5V/+3.3V current (e.g., CompactPro 300-Tower: +5V/4A).

  By Data Center Requirement:

  Remote Monitoring: Select models with IPMI (ServerPro 300-ATX, RedunPro 300-EPS).

  Energy Efficiency: 80 PLUS Silver (RedunPro 300-EPS) for high-density data centers.

  2. Installation & Maintenance Tips

  Pre-Installation Checks:

  Verify Compatibility: Ensure the power supply complies with the server’s ATX/EPS standard (e.g., EPS 12V for dual-socket servers).

  Redundancy Setup: For RedunPro 300-EPS, connect the RPS controller to enable failover (follow server OEM guidelines).

  Routine Maintenance:

  Monthly: Clean fan filters (prevents dust buildup and overheating).

  Quarterly: Use IPMI to check rail voltages (deviation >±2% indicates component degradation).

  Annually: Replace cooling fans (even if functional—prevents unexpected fan failure in 7x24 operation).

  3. Pitfall Avoidance (Server-Specific Risks)

  Reject Non-Server-Grade Models:

  Avoid desktop-grade multi-output power supplies—they lack IPMI monitoring, low MTBF (<50,000hrs), and poor cross-load regulation (causes server crashes).

  Verify 80 PLUS Certification: Reject models claiming "high efficiency" without 80 PLUS certification (actual efficiency may be <75%).

  Redundancy Misconfiguration:

  For redundant setups, ensure all power supplies are identical models (mixing brands causes current imbalance).

  Test Failover: After installation, simulate a power supply failure to confirm automatic switchover (prevents unplanned downtime).

  Thermal Management:

  Ensure 5cm clearance around the power supply in server racks (blocked airflow reduces MTBF by 30%).

  Avoid operating above 60℃ (server power supplies derate at high temps—300W may drop to 240W at 70℃).

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